A friend came to me with what was really an engineering problem: a face mask with enough room to open her jaw wide enough to sing. Others have solved this before me, but I thought I would document what I did. My pattern may need to be tweaked after my singer friend has gone to choir practice.
View from the top:
From the side:
Here is the pattern:
Parts A and B are lined with polypropylene and a second layer of fabric. Part C is a single layer.
In this case the elastic is a single length which wraps around the back of the head and the neck. My friend did not want ear elastics.
Construction:
1. Cut out all parts adding a narrow seam allowance: A, B and C in the outside fabric; A and B in polypropylene and the inside lining, as shown.
2. Fold over and press the bottom (your seam allowance) of lining A. Fold over and press the sides of outside fabric for the elastic channels.
3. Pin the polypropylene to the wrong side of the outside fabric for parts A and B. Pin A to B and sew together being careful not to make any pleats.
4. Sew parts A and B of the lining together.
5. Sew gathering thread between makers on part C. Gather slightly. Pin and sew it to the polypropylene/outside layer.
6. Pin the outside layer and lining together at the top. Sew. snip at corner.
7. Hand sew the lining to the seam at the bottom of part A, covering the gathering seam. This could be sewn by machine but it will be hard to keep everything in the right place.
8. Fold over the channels for the elastic and sew.
9. Cut lengths of elastic, pull them through the channels and you are done.
This makes perfect sense to me ;-)
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